什么是數(shù)控金屬激光切管機(jī)？

數(shù)控金屬激光切管機(jī)是一種自動(dòng)管切割機(jī)，可在計(jì)算機(jī)和激光發(fā)生器的配合下創(chuàng)建各種形狀和樣式的精確金屬管切口。數(shù)控激光切管機(jī)可以在金屬管上以各種方向和角度切割任何編程形狀。 激光切割形狀可以通過(guò)計(jì)算機(jī)編程靈活快速地設(shè)計(jì)和更新。 激光切管機(jī)的高靈活性為越來(lái)越多的個(gè)性化金屬制造提供了強(qiáng)有力的技術(shù)支持，從而減少了模具的使用和人工成本。

模塊化設(shè)計(jì)配合CNC控制器，實(shí)現(xiàn)了管材切割作業(yè)的無(wú)人化、全數(shù)據(jù)化生產(chǎn)。與火焰切割、等離子切割、水射流切割等傳統(tǒng)金屬管材切割系統(tǒng)相比，激光切割金屬管材的精度要高得多。數(shù)控激光切管機(jī)可以根據(jù)這些變形靈活調(diào)整，這也是許多傳統(tǒng)金屬管材切割工具無(wú)法企及的。

數(shù)控激光切管機(jī)具有集中操作、切割靈活、自動(dòng)上下料、裝夾方便快捷等特點(diǎn)。采用精密齒條、雙驅(qū)動(dòng)方式，維護(hù)保養(yǎng)方便，基本免維護(hù)。配合專業(yè)的切管軟件，是有效節(jié)省材料、提高切割效率的根本保證。基于這些優(yōu)勢(shì)，激光切管機(jī)廣泛應(yīng)用于健身器材、辦公家具、廚柜等行業(yè)的圓管、方管、矩形管、異形管的加工。

How a數(shù)控Laser Tube Cutter Works?

The operating principle combines a high-energy fiber laser beam with a precision rotary chuck and數(shù)控motion control. The laser source generates a focused beam that vaporizes or melts metal along a programmed toolpath, while assist gas blows molten material from the kerf to produce clean edges. The rotary chuck grips the tube and rotates it in coordination with the cutting head, enabling complex shapes, angles, and contours on all sides without repositioning.

Key automation stages of the automatic feeding cycle:

? Servo-driven feeder loads raw pipe stock from the material rack into the chuck.

?數(shù)控controller indexes material to the correct cutting position automatically.

? Laser executes the programmed cut sequence across all programmed profiles.

? Finished parts eject into collection bins; next tube loads without operator intervention.

This closed-loop automation eliminates manual handling between cuts, reduces cycle time per part, and maintains consistent accuracy across batch runs. For shops processing both flat sheet and tubular stock, a dual-purpose fiber laser for sheet and tube consolidates 2 capabilities into a single footprint.

Supported Tube Profiles and Material Types

此 ST-FC6012K processes a wide range of tube geometries and metal types. The self-centering chuck adjusts automatically to grip irregular profiles without manual jaw changes, which is critical for mixed-profile production runs.

Supported tube profiles:

? Round pipe, square tube, rectangular profile, flat bar.

? C-channel, H-beam, U-tube, angle iron.

? Custom special-shaped extrusions and open profiles.

Compatible metals:

? Carbon steel, mild steel, galvanized steel.

? Stainless steel (304, 316, 201).

? Aluminum, brass, copper.

Laser Power vs. Cutting Thickness Capacity

Cutting thickness depends directly on laser power configuration. The table below provides maximum wall thickness capacity by metal type and power level.

For detailed speed-per-thickness reference values, see the full fiber laser cutting speed and thickness chart.

Why Laser Tube Cutting Outperforms Traditional Methods

Traditional tube cutting methods each carry limitations that fiber laser technology eliminates. The comparison below highlights the key performance differences.

For fabrication shops currently relying on a Hypertherm plasma pipe cutter for tube work, upgrading to fiber laser reduces per-part finishing time by 60–80% on stainless steel and aluminum profiles.

How the Automatic Feeding System Transforms Production

The automatic feeder converts a laser tube cutter from a semi-manual tool into a fully autonomous production cell. Here is what it delivers:

? One operator oversees multiple machines simultaneously, reducing labor cost per part

?數(shù)控nesting software optimizes part placement along tube length, minimizing drop-off waste

? Zero pause between cuts for manual loading, maximizing machine uptime and throughput

? Consistent dimensional accuracy across batch runs without human positioning error

? Bundle loading at shift start enables hours of unattended operation

For operations that also require post-cut joining, pairing the tube cutter with an automatic數(shù)控laser welding machine creates a complete fabrication workflow from raw tube to finished welded assembly.

自動(dòng)送料系統(tǒng)數(shù)控激光切管機(jī)的優(yōu)勢(shì)

側(cè)掛機(jī)床

側(cè)掛式設(shè)計(jì)，重心較低，運(yùn)行穩(wěn)定可靠，激光下料，精度誤差在 0.5mm，提高切割精度。

半自動(dòng)送料裝置

快速逐個(gè)裝載管子。無(wú)需人工干預(yù)，節(jié)省人工成本并提高生產(chǎn)效率。

全自動(dòng)自定心氣動(dòng)卡盤。

精密氣動(dòng)卡盤，四爪自動(dòng)定心夾緊，夾持穩(wěn)定，不損壞工件，切削效率高。

查克跳躍以獲得短尾（6035K 無(wú)）

K系列可通過(guò)卡盤跳躍來(lái)縮短尾部長(zhǎng)度。

伺服隨動(dòng)支撐（6020K普通型）

切割工作臺(tái)采用高靈敏、獨(dú)立的伺服隨動(dòng)支撐，在旋轉(zhuǎn)切割時(shí)提供足夠的支撐力，達(dá)到較高的切割精度。

Raytools 激光切割頭

使用細(xì)長(zhǎng)的 TRA 組件和細(xì)長(zhǎng)的噴嘴創(chuàng)建復(fù)雜的管道切口。

MAX 激光器

使用壽命長(zhǎng)達(dá) 100,000 小時(shí)，切割速度快。G5 連接器用于鋁切割。Raycus 和 IPG 激光源可選。

FSCUT3000 EtherCAT總線控制系統(tǒng)

設(shè)計(jì)了多種管材切割輔助功能，滿足多種加工需求。

Tubepro 控制器配有 TubesT-Lite 嵌套軟件。

3D 預(yù)覽待切割的金屬管，界面友好，操作簡(jiǎn)單。可選配TubesT專業(yè)套料軟件，適用于L型和C型管。

6012K全自動(dòng)送料裝置可選

加工過(guò)程中同步自動(dòng)備料，縮短換管時(shí)間，提高生產(chǎn)效率。

斜邊加工可選

坡口管切割頭（選配）用于處理0-45°坡口切割。

數(shù)控Metal Tube Laser Cutting Machine with Automatic Feeder Technical Parameters

主要行業(yè)和應(yīng)用

數(shù)控laser pipe cutting machines serve a broad cross-section of metal fabrication industries:

? Structural steel & construction: precision framing, handrails, architectural metalwork

? HVAC: ductwork connectors, reducing assemblies, branch tee joints

? Automotive & fitness equipment: roll cages, exhaust systems, tubular frames

? Oil & gas, shipbuilding, aerospace: pipe saddle cuts, miter joints, bevel preparations

? Agriculture & furniture: holes, slots, notches, and decorative patterns cut directly into tube

For shops requiring programmable bevel angles on tube ends for weld prep, the 3D 管材激光坡口切割機(jī) extends standard straight-cut capability with V, Y, and X groove profiles.

激光切割金屬管道項(xiàng)目

How to Choose the Right Configuration

Laser source brand selection matters for long-term reliability. The ST-FC6012K offers MAX, Raycus, and IPG fiber laser options:

? IPG (Germany): Premium beam quality, longest service life, ideal for 3-shift production

? Raycus (China): Proven track record, excellent price-to-performance ratio, strong domestic support

? MAX (China): Competitive pricing with reliable performance, well suited for single-shift shops

All configurations integrate with professional tube cutting software supporting DXF/DWG import, automatic nesting along tube length, and parametric joint libraries. To explore the complete lineup across all power levels, visit the 光纖激光切管機(jī) collection, or review industrial tube laser cutters for heavy-duty production configurations.

要考慮的事情

The數(shù)控laser tube cutting machine is a high-quality piece of fiber laser metal cutting equipment capable of achieving high-speed and high-efficiency cutting of round tubes, square tubes, irregularly shaped tubes, and other metal profiles. Particularly in recent years—driven by the widespread adoption and promotion of automation concepts—newly upgraded laser cutting equipment for metal tubes has not only enabled automated production and processing but also overcome the limitations of traditional laser cutting technologies. This results in significant time and labor savings, reduced costs, and—crucially—faster cutting speeds and higher precision. Leveraging its high-precision capabilities, this equipment can perform operations such as hole punching, cutting-to-length, and intersecting-line cutting on tubular materials, as well as the intricate laser cutting of complex patterns and irregular shapes that are often difficult to achieve using traditional methods. So, what precautions should be observed during daily operation?

1. Spindle speed adjustments must be performed only when the machine is completely stopped. When shifting gears, ensure that the gears are fully engaged and seated correctly. If any abnormal operation is detected while the machine is running, stop the machine immediately to conduct an inspection.

2. Before cutting, the cutting tool must be adjusted and the workpiece securely clamped. The clamping length of the workpiece must be no less than 50 millimeters. The positioning baffle must be firmly secured. Formal cutting operations may commence only after completing a series of trial run checks, including clamping, unclamping, forward rotation, and reverse rotation.

3. When the machine is in rotation, no part of the human body is permitted to come into contact with any moving transmission components. Operators must keep their sleeves tightly fastened and are strictly prohibited from wearing gloves while working. The operator's head should be kept clear of the cutting path.

4. The machine must be stopped before performing operations such as changing tools, measuring workpieces, conducting lubrication and maintenance, or clearing tube ends.

5. When cutting off tube ends (scrap remnants), appropriate measures must be taken to prevent the severed ends from flying out and causing injury.

6. When loading long tubes onto the material rack or releasing the feeding clamp, safety precautions must be implemented to prevent the tubes from rolling, striking, or sliding down and causing injury.

7. When using a grinding-wheel-type tube cutter, inspect the grinding wheel in advance to check for any damage, cracks, or signs of moisture exposure, and verify that the power cord connection is secure.

8. Before cutting, ensure that the tube cutter's dust collection system is in good condition and functioning properly.

9. Personnel are strictly prohibited from standing in the direction of workpiece feed or discharge.